| How Is Ceramic Proppant Produced? |
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| Raw Materials |
Crushing Section |
Mixing Section |
Balling Section |
Ball Drying Section |
| Proppant is made of Bauxite, Manganese Powder, Dolomite and Mineralizer etc. Materials Quality decides proppant quality. |
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| Materials are crushed by Jaw-Crusher, then milled by Ball Mill to make sure powder fineness suitable for manufacturing. |
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| Different powder will be mixed based on accurate materials prescriptions. Prescription will decide proppant property. |
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| Mixed powder will be made ball. Water control is key point. This section will decide production Capacity essentially. |
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| Semi-Ball will be dried by Dry Kiln here before sintering, Moisure content has obvious effect on proppant property. |
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| Semi-Ball Screening |
Sintering Section |
Cooling Section |
Classification Screening |
Inspection & Warehousing |
| Semi-Ball will be screened in this section. Here the screen mesh is bigger because ball will shrink after sintering. |
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| Qualified Semi-Finished Ball will be sintered at temperature of 1300-1400 ℃, Temprature control in sintering is key point. |
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| After Sintering,, the Sintered Proppant will be cooled by water & wind in this section for further processing. |
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| In this section, Finished Proppant will be screened & classified according to different particle size & packed according to Contracts. |
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| Finished Proppant will be tested & stocked according to different production Batch No. , Contract No. & Different Specifications. |
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